[Objective] To address the issues of low reheated steam temperature and local overheating of platen superheaters(PSH) during low-load operation of a 660 MW ultra-supercritical tangentially fired once-reheat boiler
this study proposed a wall-mounted flue gas recirculation(FGR) arrangement in the burner region. The aim was to synergistically raise reheated steam temperature and suppress PSH overheating while maintaining combustion stability. [Methods] Numerical simulation was performed at 40% rated load to optimize the proposed layout. First
the baseline case and corner-mounted and wall-mounted concentrated FGR arrangements were compared. Subsequently
the feasibility of wall-mounted grouped injection was investigated. [Results] The results indicated that: corner-mounted FGR significantly increased the ignition distance of pulverized coal jets
which adversely affected low-load combustion stability. Both fire-side and rear-side concentrated FGR increased the heat absorption of the high-temperature reheater
but neither could simultaneously mitigate PSH local overheating. Fire-side grouped FGR substantially enhanced heat absorption of the reheater but still carried a risk of PSH overheating
whereas rear-side grouped FGR reduced the overheating risk but yielded only limited reheater improvement. A combined grouped arrangement
in which flue gas was injected through the two lower layers on the fire-side wall together with the upper layer on the rear-side wall
increased the heat absorption of the reheater by 18.9%
effectively mitigated local overheating of the PSH
and maintained stable combustion. [Conclusion] These findings provide design and optimization references for safe
flexible
and efficient boiler operation across wide load ranges in nextgeneration coal-fired power plants.